Advanced Manufacturing Capabilities

ESAero has extensive experience performing additive manufacturing, composite manufacturing, 3D scanning, and other advanced techniques in-house. We have the ability to rapidly design, iterate, and test for accelerated prototyping and prepare for large scale manufacturing.

Design for Manufacturing

We pride ourselves in our design for manufacturing capabilities. With a proven track record for reducing the cost of specialty systems through DFM, ESAero goes beyond design of proof-of-concepts to prepare systems for higher manufacturing rates and meeting cost targets.

hard hat on a shelf next to a rack of safety jackets

LRIP to Serial Manufacturing

With modular work cells and multiple facilities, ESAero is able to meet a wide array of customer's manufacturing needs. Whether efforts are in need of prototyping, low-rate-initial-production, or higher rate serial manufacturing, ESAero has the capacity to support across all stages of manufacturing scale-up.

AS9100 Certified Since 2018

Located in San Luis Obispo, CA, ESAero’s facilities are AS9100 certified for scale ranging from prototyping and low-rate initial production to high quantity serial manufacturing.

ESAero is a proud member company of IPC

IPC standards are accepted worldwide as the key manufacturing standards for the printed board and electronics manufacturing industries. At every step in the development and manufacturing cycle, we are able to ensure superior quality, reliability, and consistency in the electronics assemblies that we deliver to our customers.